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Fuselage: pg 1 | pg 2 | pg 3 | pg 4 | pg 5 | pg 6 | pg 7 | pg 8 | pg 9 | pg 10 pg 11 | pg 12 | pg 13 | pg 14 | pg 15 | pg 16 | pg 17 | pg 18 | pg 19 | pg 20 pg 21 | pg 22 | pg 23 | pg 24 | pg 25 | pg 26 | pg 27 | pg 28 | pg 29 | pg 30 pg 31 | pg 32 | pg 33 | pg 34 | pg 35 | pg 36 | pg 37 | pg 38
With the big cut complete and the cut edges of the back window sanded smooth, it was time to tackle the delicate task of drilling the window to the fuselage. I used plexiglass drill bits from Avery's and heated my garage up as much as I could with portable heaters. In some areas on the tip up canopy part, I used dull #40 bits followed by a uni-bit to open holes to what I needed. I got both jobs done without the fateful loud cracking noise happening to me, so pretty happy with how it turned out. After flying a couple years without paint or sealant I found the back window leaked pretty bad when flying in rain, but the paint shop I used sealed it up nicely at that time, making it both leak free and pretty all at the same time:
Window final drilled and almost ready for final aft top skin installation and window final installation:
Window and aft top skin installation complete (note this was taken a while after the above pictures, so panel fabrication much farther along than the poster board mockup in the photos above):
Window installation complete, shown from other side:
Ready to drill and final install the tip up canopy:
Fuselage: pg 1 | pg 2 | pg 3 | pg 4 | pg 5 | pg 6 | pg 7 | pg 8 | pg 9 | pg 10 pg 11 | pg 12 | pg 13 | pg 14 | pg 15 | pg 16 | pg 17 | pg 18 | pg 19 | pg 20 pg 21 | pg 22 | pg 23 | pg 24 | pg 25 | pg 26 | pg 27 | pg 28 | pg 29 | pg 30 pg 31 | pg 32 | pg 33 | pg 34 | pg 35 | pg 36 | pg 37 | pg 38 |
This page was last updated on 12/18/11.
Click here for questions or feedback. Copyright © 2007. All rights reserved. Chris Hand, chris@ckhand.com
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